Beer bottling day

Today proved quite interesting.  It started with a trip to the emergency room when Debra poked herself in the eye with the Christmas tree as she was unpacking it.  We’re decorating early because we’re hosting my brother’s college graduation party next Saturday.  She managed a nice sized scratch on her eye (revealed by some fluorescent eye drops and a black light), and the doctor sent her home with some pain killers and a topical antibiotic.  Have you ever tried to find an open pharmacy on Thanksgiving day?  Not all Walgreens pharmacies are open 24 hours.

After we returned home, Debra continued decorating and I proceeded to bottle the beer (net, 45 12-oz bottles) that I brewed on November 10.  Late afternoon had us at the next door neighbor’s enjoying Thanksgiving dinner, and later in the evening we visited our friends Jason and Sheila for dessert, conversation, and board games.  It was a good day, overall, although Debra’s read on things is understandably a bit different than mine.

Brewing beer

Today is the 227th anniversary of the founding of the United States Marine Corps.  To commemorate the occasion, I am brewing beer.  Actually, the beer serves another purpose:  my brother graduates from college next month, and I said I would brew some beer for his graduation party.  Since he’s getting a degree in Public Relations, I’m calling it “PR Porter.”  A Porter is a British dark ale, medium bodied with moderate (4.5 to 6%) alcoholic strength.  It was the common man’s drink, and widely consumed in the United States during colonial times.  Because it took my brother five and a half years to finish school, I’m making the beer 5.5% alcohol.

The picture above shows the ingredients that go into the beer, and the picture to the right the equipment used in brewing.  The coil of copper is an immersion chiller that I use to cool the wort after boiling.  The plastic bucket is the primary fermenter.  When I’m done cooking, I cool the wort, pour it into the bucket, add water to make 5 gallons, and pitch the yeast.  The picture doesn’t show the secondary fermenter (a 5 gallon glass jug) or any of the bottling equipment.  If I remember on bottling day, I’ll supply another picture.

Homebrew!

I have beer on the brain lately, even more than usual.  I’m turning 40 in a couple of months, and have decided to throw a big party–40 hours long starting at 6:00 AM on Saturday and closing down at 10:00 PM on Sunday.  For the party I’m making 40 gallons of homebrew.  Since I have somewhat limited production capacity, I have had to brew the beer over a several-week period.  As of today, I’ve brewed all but one of the beers.  At the party I will have:

5 gallons of Mexican Amber similar to Negra Modelo
5 gallons of Crisp Rye–probably my favorite of all the beers I’ve brewed
5 gallons of Wheat Stout–something new that the guys at the brew store suggested
5 gallons of an Octoberfest/Marzen
5 gallons of Crystal Honey Ale–a lighter beer I use to experiment with different hops and spices
5 gallons of Saison–a Belgian style that I’ll brew up next week.
7 gallons of a semi-dry mead
3 gallons of sweet mead

I’ve also brewed up a batch of Amber Bock that will accompany me to Dallas next month for a school reunion.  If we don’t drink it all (not likely, but stranger things have happened), the remaining bottles will be at the party.

I’m getting pretty good at this brewing thing.  Haven’t had a boil-over in months.

Opening the beer

Back in December, I brewed two batches of beer:  a repeat of the Crisp Rye Ale, and a new (to me) Oatmeal Stout recipe.  What with one thing and another, I didn’t get around to bottling it until the end of April.  Both beers tasted very good at bottling, and we weren’t disappointed this weekend when we opened the bottles.  The Rye has a good rye flavor (no surprise), and a healthy hop aroma and taste.  The Oatmeal Stout is certainly stout, but also somewhat sweet.  It lacks the bitter and burnt taste that many associate with home made stouts.  I’d say these are the best beers we’ve brewed to date.  Good stuff.

Thanksgiving beer

Well, I survived the annual oink fest with only a mildly upset stomach.  Turkey, rice, potatoes, cranberry sauce, and bread were the main course, and Debra’s home made apple pie with some vanilla ice cream topped off a perfect meal.

Thanksgiving dinner just wouldn’t be complete without beer.  We opened the rye beer today—the stuff that we made 5 weeks ago.  It was delicious.  Having been in the bottle only 10 days, it’s still slightly under-carbonated.  Another week and it’ll be perfect.  This is one of the best beers I’ve made yet.  If you’re interested in the recipe, just drop me a line.

Beer bottling / homebrewing

Today was beer bottling day.  I had to bottle the beer for next week’s party (see Oct 22).  Of course, I took a sample for taste before I began bottling.  It’s a little sweet, but that’s normal.  Otherwise it tastes like flat beer.

Like everything else about homebrewing, the bottling process is very simple.  Again, the primary word is sanitation.  Before you start bottling, you have to clean and sanitize the bottles, siphon the beer from the carboy (glass jug) into a sanitized bucket, and add a little priming sugar (about 3/4 cup of corn sugar or malt extract).  You siphon the beer into the bottling bucket for two reasons:  to help ensure that the priming sugar is evenly distributed in the 5 gallons of beer, and to get the beer away from the dead yeast—you don’t want too much of that in your finished beer.  There’s still some live yeast in the beer, but not too much.  The priming sugar is food for the yeast.  I’ll get to why you need that below.

Once you sanitize everything and transfer to the bottling bucket, it’s a simple matter to siphon the beer into individual bottles.  We have a bottle filler, which is simply a tube with a spring-loaded valve at the end.  You put the tube into the bottle and press the valve against the bottom of the bottle to start the beer flowing.  When the bottle is full, you release the valve to stop the flow.  You can do it without the bottle filler, but it’s a major pain, and very messy.

Everybody asks me how I cap the bottles.  It’s amazingly simple.  You can buy caps by the pound at the local homebrew store or through the mail.  Mine say “Real Beer” on them.  The capper is a simple and inexpensive (less than $10) device that crimps the cap onto the bottle.  Capping is probably the easiest part of the entire process.

Remember I said that the beer was flat?  Nobody I know likes flat beer, so we need a way to carbonate it.  Home brewers who keg their beer use CO2 to force carbonate it.  But the equipment to force carbonate bottled beer is out of reach for most home brewers, so we let the yeast do it for us.

Yeast digest sugar and produce alcohol and CO2 as by-products.  In your primary and secondary fermenters, the CO2 bubbles out through your airlock.  But if you add some sugar to your finished beer and cap the bottles, the remaining yeast will feed on the sugar, and the resulting CO2 will remain in your beer.  Natural carbonation.

The only drawback (to some people) to this process is that the yeast will settle out of the beer and form a small layer on the bottom of the bottle, and then get stirred up when you take a drink.  It’s not harmful (on the contrary, there’s some evidence that these small amounts of yeast are beneficial), but some people find the yeast distasteful.  That’s easy enough to remedy—just carefully pour the beer from the bottle into a mug, and leave the last 1/4 inch or so in the bottle.

After you bottle the beer, just store the bottles in a cool dark place for a week or two.  Then refrigerate (optional), open a bottle, and enjoy.

Getting Started with Homebrew

Although there’s quite a lot of good homebrew information on the web, the best place to start is your local homebrew supply store.  Just go in and tell them that you want to get started, and they’ll hook you up.  You can get a full brewing kit with all the necessary equipment, and ingredients and instructions for your first batch of beer for under $100.  That doesn’t include bottles or bottle caps.  You can buy the bottles at the homebrew store (you’ll need about 50 12-oz bottles for a 5-gallon batch), or save the ones that contain your store-bought beer.  Twist-off bottles don’t work so well.  Some homebrew places have a “bottle swap” where people drop off their bottles.  Remove the labels by soaking them overnight in a bucket of ammonia/water solution (1 cup of ammonia in 5 gallons of water works well).  Remember to rinse the bottles thoroughly after soaking in ammonia.

I recommend Charlie Papazian’s book The New Complete Joy of Homebrewing.  It contains a lot of information about the science of fermentation, a troubleshooting section, and recipes for lots of different beers.  If your homebrew store doesn’t carry it, it’s almost guaranteed that your local chain bookstore will.

Homebrew.com is a good  place to start if you’re looking for information online.  Their resource center has links to articles on how to start brewing, a FAQ, and lots of other information.  The Real Beer Page also has a lot of information, and links to dozens of sites that contain brewing information, recipes, ingredients, and equipment.  My local homebrew store, Austin Homebrew Supply, also has an online ordering system.

Mead

Most people have heard of mead, but few know what it is.  I know that I’d read about it for years, but before I started brewing beer I just thought it was medieval ale or something.  Actually, it’s a fermented beverage made from honey.  Some people call it honey wine, but wine is made from fruit.  And it’s not beer, because beer is made from grains.  (On a similar note, sake, often called ‘rice wine,’ is really a beer because it’s made from grain).  In any case, the stuff is excellent.

Mead was a real treat during the Middle Ages because honey was hard to come by.  Today we understand bee husbandry, and obtaining 15 pounds of honey (about 5 quarts, depending on the type of honey) for a 5 gallon batch is trivial.  If brewers in the Middle Ages wanted honey, they had to find a bee hive somewhere and smoke out the bees. That’s a lot more work than taking a gallon jug down to the supermarket.

Making mead is actually easier than making beer because there are fewer ingredients.  But it takes longer.  Meads take years to mature.  The bottle I opened over the weekend, for example, was from a batch that Debra and I made almost three years ago.  It was very good.  It’s hard to believe that I poured out a bottle from the same batch about six months ago because it tasted so bad.  Because we don’t pasteurize our mead (or the beer, for that matter) before bottling it, there are still biological and chemical processes taking place in the bottle.

I’ve been disappointed in the commercial meads that I’ve tried.  Most of the commercial meads are too sweet for my taste, and they don’t seem to have aged them before pasteurizing and bottling.  As a result, most have an unpleasant  hot alcohol taste.  Some of our friends like Chaucer’s, which is the only mead I’ve been able to find in local stores.  I’ve had some very good meads from Earle Estates Meadery.

If you’re interested in making mead or learning more about it, start at the Mead Maker’s Page, or at Honeywine.com.  The Honeywine site has links to many commercial meaderies from which you can order.